Countersinking is used to ensure that flat head screws or fasteners sit flush against the workpiece. Countersinks used in aerospace and industrial applications are made of durable materials such as High Speed Steel (HSS) known for its hardness, toughness, and ability to withstand high temperatures. High Speed Steel (HSS) countersinks are well suited for cutting aluminum sheet metals. When combined with Cobalt, an alloying agent in steels to improve the hardenability, strength, and wear resistance in machining applications but also due to its ability to resist wear at higher temperatures, the  respective countersinks are often used for cutting stainless steel and other aluminum alloys.

Sourced from quality suppliers, integral (fixed) pilot Microstop countersink cutters are offered as part of our own labeled (AVIATIONEU NEW ERA) product lines. Made from HSS or HSS Steel with Cobalt, they consist ideal tools for aircraft manufacturers, aircraft maintenance/ repair stations or  industrial manufacturers for precise and accurate countersinking, cost-effective alternatives to other OEM products and and stocked by our suppliers for fast deliveries. 

Offered in different flutes, body and pilot diameters and sold  either separately (*) or in custom sets to address specific customer needs in machining applications.

Because of the difference in composition between HSS and Cobalt, main strengths of HSS countersinks are their high hardness and wear resistance. Therefore, as a general rule, they consist a better choice when you want your countersinks to retain their strength even when exposed to extreme wear or abuse. For higher hardenability, strength, and wear resistance and in applications when when countersinks are to be exposed to extremely high temperatures, cobalt countersinks should best be used.

AVIATIONEU NEW ERA countersinks can be used with popular adjustable or Microstop countersinking units utilizing a threaded shank drive (sold separately). For additional information please consult the supplied documentation or contact us.

(*) Minimum Order Quantities apply depending on the selected countersinks or their sets.

AVIATIONEU NEW ERA drill type pneumatic sanders provide cost-effective solutions for stripping and grinding of metals in a wide range of applications. They are robust, durable, powerful  and reliable tools, offered as pistol (PM-33-140) or direct sanders (PMZ-31-250, MP-006,  PMZ-01-17000) and they can operate with different sander attachments such as abrasive wheels, burrs, metal brushes and others.

The PM-33-140 pistol sander was developed for the aerospace industry and is designed to work on high-strength steels, cast iron and non-ferrous metals.

The PMZ-31-250 direct sander has been designed for stripping and grinding of metal parts during assembly and repair works.  

The MP-006 direct sander can be used for processing and grinding of molds and dies as well as for cleaning and surface finishing of parts and welds. This lightweight comfortable pneumatic direct sander with rotation speed 30000 rpm provides high quality processing. 

The PMZ-01-17000 direct sander is intended for use in cleaning metal surfaces, for the treatment of weld seams and edges while it can also be used for the processing of solid wood and plastic. This easy and compact direct pneumatic sander is useful for working on hard-to-reach surfaces and confined spaces.

APEX® TOOL GROUP (ATG) is one of the largest manufacturers of professional hand and power tools in the world, serving the industrial, vehicle service and assembly, aerospace, electronics, construction and DIY markets. ATG products are offered through vatious brands.

ATG’s three main product types include:

Hand Tools: mechanic, trade, and specialty tools, chain, truck boxes, jobsite storage and drill chucks for a broad range of industrial, construction, vehicle repair and DIY applications.

Power Tools: electric, pneumatic and air tools, as well as high performance bits, torque measurement, metal cutting and drilling solutions to the global industrial, vehicle assembly, aerospace and utilities/energy markets. CLECO®, one of ATG brands,  is one of the  pneumatic fastening brands to meet and exceed aerospace and motor vehicle assembly requirements. CLECO® product portfolio  includes the following assembly tools, material removal, drilling and riveting tools. CLECO DOCTO™ brand offers a premier line of material removal tools in the industrial marketplace. 

ASSEMBLY TOOLS: nutrunners & screwdrivers, fixtured spindles, controllers & software, impact wrenches, pulse tools, torque wrenches, air motors and accessories,

MATERIAL REMOVAL TOOLS: grinders, sanders & polishers, specialty tools and accessories,

DRILLING & RIVETING TOOLS" hand drilling, countersinking & spotfacing, riveting and accessories.

Electronic Tools: precision soldering, cutting, motion control and air ventilation solutions to electronics assembly industries.

For additional infomation on ATG tools please consult the supplied documentation.

ATI® TOOLS 501 series aerospace heavy duty rivet cutters are designed to quickly and easily shear aluminum rivets. They are adjustable for 1/4˝ to 3/4˝ long rivets in 1/16˝ increments. Available in two models with standard handle (ATI 501R) and long handle (ATI 501S).

Nylon Insulated Diamond Grip (PIDG) Knife Disconnect Splices with body plating of copper, tin and wire insulation support. Offered in different models for respective use with wire insulation diameters.Two required per assembly.

High-Speed Steel (HSS) is a metal alloy made up primarily of iron, tungsten, and carbon. It's known for its hardness, toughness, and ability to withstand high temperatures without losing its strength or shape. It also has excellent abrasion resistance properties, which make it useful for cutting tools. HSS drill bits are extremely hardwearing and particularly well designed for drilling into relatively hard metal surfaces and wood, as they are much more resistant to the heat generated from the fast speed operation. The front edges cut the material, whilst the spirals remove debris from the hole. Apart from HSS, Cobalt is often used as an alloying agent in steels to improve the hardenability, strength, and wear resistance in machining applications but also due to its ability to resist wear at higher temperatures while still maintaining its strength and shape. Cobalt-based alloys are typically harder than HSS alloys but are also more prone to cracking or chipping if not handled properly. Compared to HSS drill bits which are more elastic and, as such, don't break easily, those containing cobalt are more brittle and chip quickly.

Sourced from quality suppliers, threaded hex shank drill bits are offered as part of our own labeled (AVIATIONEU NEW ERA) product lines. Made from HSS or HSS Steel with Cobalt, these drill bits consist ideal tools for aircraft manufacturers, aircraft maintenance/repair stations or  industrial manufacturers, cost-effective alternatives to other OEM products and and stocked by our suppliers for fast deliveries. Offered in different types (stub, short or long), flute and overall lengths they are sold either separately (*) or in custom sets to address specific customer needs in machining applications.

Because of the difference in composition between HSS and Cobalt, main strengths of HSS drill bits are their high hardness and wear resistance. Therefore, as a general rule, they consist a better choice when you want your drill bits to retain their strength even when exposed to extreme wear or abuse. For higher hardenability, strength, and wear resistance and in applications when when drill bits are to be exposed to extremely high temperatures, cobalt drill bits should best be used.

For additional information please consult the supplied documentation or contact us.

(*) Minimum Order Quantities apply depending on the selected drill bits or their sets.

ATS Pro-X rivet guns offer unmatched controllability when setting rivets of any type or size. They are used in aircraft manufacturing plants such as Boeing and Lockheed-Martin. With the improved variable power control, proper riveting can be accomplished with confidence.  Different models serve specification requirements (see attached table). 1/8" Aluminum (3/32" Steel) Rivet Capacity. These guns accept all .401 shank rivet sets and attachments. Non-slip Powder Coat Finish. 1/4" NPT Inlet. Lifetime ATS-Pro Warranty.

HSTOOLING (formerly HI-SHEAR TOOLING) is a brand of ZEPHYR Manufacturing Co., Inc. (aka Zephyr Tool Group) designing and manufacturing the highest quality aerospace and industrial assembly tools and tooling systems.

HSTOOLING product porfolio includes installation, assembly and repair tools for Aerospace (air drills, riveters, both conventional rivet hammers and compression riveters, specialty fastener installation and other tools and accessories).

HSTOOLING ULTRALITE® compression riveters include different models covering different capacity requirements for aluminum and steel.They are  offered in Alligator jaw and C-Yoke models and feature ergonomic design, weight reduction vs. comparable-force models, high-strength forged jaws and C-yokes, precison bearings and shafts.  The new 702 and 702T alligator models posess outstanding force-to-size ratios. 

HSTOOLING Air Driver Assemblies are designed specifically for installing HI-SHEAR CORPORATION HI-LOK™ (*), HI-LITE™,  and HI-LOK™/HI-TIGUE™ pin and collar fastener combinations. They come in a variety of sizes and configurations, to drive fasteners in both open and restricted-access areas. Compact, lightweight, fast and reliable HSTOOLING tooling systems generate low noise compared with conventional riveting, require minimum employee training, and are designed to operate at a normal factory air pressure of 90 psi with 1/4 or 3/8 inch air lines.

Installation/removal tools for Hi-Lok™ or Hi-Lok™ style fasteners made by Jiffy Air Tool and USATCO are also offered. Pleae refer to the respective product presentations.

For additional information please refer to the supplied documentation or contact us.

(*) The HI-LOK™ fasteners from HI-SHEAR CORPORATION, subsidiary of LISI AEROSPACE, are the second most used fasteners in aircraft structural assembly after the solid rivets MS20470 and MS20426. The HI-LOK™ fastener system includes a rivet pin (similar to a screw but with additional advantages) and a collar (similar to a nut).

U.S. Air Tool Company Inc. (USATCO) is a manufacturer and worldwide distributor of high quality tools for the aviation industry. USATCO offered product range includes aerospace/aviation riveting as well as sheet metal and composite tools and accessories ( rivet squeezers, custom yokes, assembly tools and accessories, angle drill extensions, blind riveters, rivet guns, composite tools, and more. Their installation & removal tools for HI-SHEAR (Hi-Lok™, Hi-Tigue™,Hi-Lite™) fasteners (*) include straight and 20° offset ratchet wrench pneumatic driver assemblies, straight and offset mini pistol grip pneumatic driver assemblies, pneumatic installation & removal kits, ratchet & socket kits, reversible ratchet wrench installation kits, pin protrusion and grip gauges and more. USATCO Hi-Lok™ Pneumatic Installation & Removal Kit includes: Pneumatic 1/4" Square Drive Ratchet (with through hole), nine Hi-Lok™ Sockets (5/32", 3/16", 7/32", 1/4", 9/32", 5/16", 11/32", 3/8" & 7/16"), four Hi-Lok™ Collar Removal Sockets (5/32", 3/16", 1/4" & 5/16"), three Hex Keys (1/16", 5/64" & 3/32") & fitted plastic case.

Installation/removal tools for Hi-Lok™ or Hi-Lok™ style fasteners made by  HS Tooling and Jiffy Air Tool are also offered. Pleae refer to the respective product presentations.

For additional information please refer to the supplied documentation or contact us.

(*) The HI-LOK™ fasteners from HI-SHEAR CORPORATION, subsidiary of LISI AEROSPACE, are the second most used fasteners in aircraft structural assembly after the solid rivets MS20470 and MS20426. The Hi-Lok™ fastener system includes a rivet pin (similar to a screw but with additional advantages) and a collar (similar to a nut).

The RC-1 heavy-duty rivet cutter manufactured by LANCASTER PUMP is designed to mount onto a workbench (or held in vice), and will cut five (5) different diameter rivets, wire, and screws to any of seven (7) different lengths. It is made of hardened steel and the cutting surfaces are ground to exacting tolerances for consistently clean, distortion-free cuts. Accepts diameters: 1/16", 3/32", 1/8", 5/32", and 3/16". Cuts lengths: 5/32", 7/32", 9/32", 11/32", 13/32", 15/32", and 17/32". Shipping weight 3 lbs ( appr. 1.5kg).

AVRO TOOLS manufactures countersinking and pneumatic tools including high performance pneumatic rivet hammers, drills, precision microstops and tungsten bucking bars.

WYMA PNEUMATIC TOOLS pneumatic screwdrivers meet the demands for industrial performance, accuracy and durability and feature an innovative ergonomic design and precise torque control necessary for critical fastening applications involving metals, plastics or composites. Their double hammer striking structure, undergoing a high number of revolutions, makes them suitable for high-yield industries, assembly lines, maintenance of wood and motor, aluminum hardware processing, home appliances, automobile and motorcycle manufacturing industry. WYMA has conducted professional heat treatment on the related components of the pneumatic screwdrivers to improve their mechanical properties and enable them to work consistently long hours in the assembly lines. Please refer to the technical specifications of individual screwdrivers.

AVIATIONEU NEW ERA pneumatic drills provide cost-effective solutions for drilling, boring or other works on different materials to cover the needs of a wide range of applications in aviation and other industrial sectors.They are robust, durable, powerful  and reliable tools, offered in pistol or other types, in various rotation speeds and drilling diameters capacities. Depending on the model, AVIATIONEU NEW ERA pneumatic drills are intended for use with high or medium hardness materials as well as for specific uses.  Some drills are also suitable  for working on hard-to-reach surfaces and confined spaces. Please refer to the technical specifications of individual drill or contact us for additional information.

Economy models of gauges for shop rivet heads and rivet lengths are available from ATS.

ATS rivet head gauges are offered as a set of four gauges for -3, -4, -5, & -6 rivets. Each gauge measures MINIMUM height and MINIMUM diameter of shop heads AFTER setting. Works for measuring both universal head and flush rivets. Color coded anodized finish.

ATS rivet length gauge measures -3, -4, -5 & -6 rivets. Used to check length of rivets BEFORE setting. Works with universal and flush head rivets.

The set of rivet head gauges and the length gauge can be ordered as kit or separately.

CELESA BLUE-MASTER self-tightening (keyless) industrial chucks for column or CNC drilling machines. Do not require a key for tightening or loosening. They incorporate a self-tightening feature that causes them to grip tighter as more torque is applied. Product line includes high precision (DC1), industrial (DC2) and industrial light-weight (DC3) chucks of different min/max openings of jaws, arbors (A), arbor diameters (D2) and chuck lengths (L1) in mm. Please refer to the illustrated models.

USATCO C-Yoke riveters are available in single cylinder and tandem cylinder types, both in standard and high force versions. They cover different capacity requirements for use in aluminum and steel and feature quiet, easy operation, CE approval and swivel air inlets. Clamping force exceeds federal specifications. USATCO C-yokes are available for different mounting spacings and furnished with .187” or .250” set holes. 

For additional information please refer to the attached documentation or contact us.

The 114 series C-Type compression riveters from the U.S. INDUSTRIAL TOOL COMPANY (USIT) can be used for assembly operations in aircraft, automotive, truck,bus components, boats, metal furniture, toys, electronic chassis & appliance assembly. One man operated, USIT rivet squeezers increase productivity securing high joint integrity with no dependance on operator's skill level. Available in standard and high output configurations. CE certified. They feature tandem cylinder doubling compression force available from tool, rolling cam and wedge assembly multiplying compression force of piston, "squeeze" action with throttle controllable speed permiting easy control, exceptional accuracy and uniformity & swivel air inlet aiding maneuverability. They develop full squeezing force at 90 P.S.I. 

Offered product porfolio of countersink cages & cutters from U.S Ait Tool Company (USATCO) includes an extensive range of High Speed Steel (HSS) & Cobalt  integral (fixed) pilot countersink cutters, Micro-Stop countersink cages & kits used in aerospace and industrial applications. High Speed Steel (HSS) countersinks are well suited for cutting aluminum sheet metals. When combined with Cobalt, an alloying agent in steels to improve the hardenability, strength, and wear resistance in machining applications but also due to its ability to resist wear at higher temperatures, the  respective countersinks are often used for cutting stainless steel and other aluminum alloys.

USATCO countersinks are offered in different flutes, body and pilot diameters and sold  either separately (*) or in custom sets to address specific customer needs in machining applications.

For additional information please consult the supplied documentation.

POP® PRG510A/MCS510A series air rivet guns are strong, compact, and trouble-free pneumatic tools ideal for continuous high-production riveting. Αvailable with either a deflector (PRG) or with a Mandrel Collection System (MCS). The PRG-511 A offers an extended nose housing for improved access. Sets aluminum in sizes 3/32″ – 3/16″ in open-end and closed-end POP rivets.