The AVIATIONEU NEW ERA silicone insulated waterproof cables are available in different numbers of solid or stranded tinned copper conductors and AWG sizes (*) with silicon insulation jacket. Suitable for AC rated voltage 450/750V and all kinds of high temperature environment such as mobile motor, steel, aviation, power plant, petrochemical, etc. They feature a strong resistance to acids & alkali, oils, moisture and they are easy to peel and cut. They pass pass the UL VW - 1 and CSA FT1 flammability tests. Nominal Temperature : 200℃. Nominal voltage : 300/500V. Sold in rolls of 100 meters each, in increments of one roll and with a Minimum Order Quantity (MOQ) 3 rolls. Appearing price is for reference only. Contact us for a quotation.

(*) Wire gauge is a measurement of wire diameter. This determines the amount of electric current a wire can safely carry, as well as its electrical resistance and weight.

When battery terminals with heavy current capacity and high conductivity are required AVIATIONEU NEW ERA SC HEAVY DUTY lug type battery terminals are recommended. Similar to the AVIATIONEU NEW ERA SC brass battery terminals except that they are are produced from pure copper  and tin plated, they are available in three versions: SC(JGA), SC(JGY) and SC(JGB). Please refer to the specifications table. They can be used with wire sizes 1.5-1000mm2 (16AWG - 777MCM). Sold in packs of 20 pieces each with Minimum Order Quantity (MOQ) 5 packs. The appearing price is for reference only. Please contact us for quotation.

TYCO ELECTRONICS TE CONNECTIVITY™ STRATO-THERM Terminals and Splices are specially designed for High Temperature applications up to 1200°F [649°C]. If heat is an unavoidable dimension in the circuit design and production STRATO-THERM terminals and splices consist the right choice also addressing other more familiar circuit problems such as vibration, corrosion and flash-over, when they occur at high temperatures.

Different types of high temperature terminals and splices in  STRATO-THERM series include:

PIDG Terminals and Splices, and Pre-Insulated Spare Wire Caps — 550°F [288°C] range

PIDG Insulation Restriction Terminals — 550°F [288°C] range

Post-Insulated Terminals and Splices — 550°F [288°C] range

Uninsulated Terminals and Splices — 650°F [343°C] range

Uninsulated Terminals and Splices — 1200°F [649°C] range

All five types of STRATO-THERM terminals and splices provide optimum corrosion and vibration resistance plus outstanding tensile characteristics.

All types, except the STRATO-THERM PIDG terminals, splices and preinsulated spare wire caps, employ the famous “W” crimp which creates the precise electromechanical properties necessary for solid and/or stranded conductor combinations.

Main features and benefits include:

- Available in temperature ranges of 500°F [260°C], 550°F [288°C], 650°F [343°C] and 1200°F [649°C]

- Employ the “W” and “C” crimp

- Wide range of wire sizes

- Complete line of related application tooling

- Accommodate solid and/or stranded conductors

For additional information please refer to the supplied documentation.

When there is a need for connection of a set of electrical wires, terminal blocks provide a safe & convenient way to keep them organized. AVIATIONEU NEW ERA TR series of snap on (clip type) terminal blocks allows for terminal block assemblies to be installed and realeased fast and easily. Terminal block connectors are rugged, easy to use and designed to keep wires of varying gauges securely connected. They can be mounted on the 35/7.5mm DIN rail of 1 or 2 meter length made from aluminum or zinc plated steel which is in turn can be mounted on control panel backplates. Any pole assembly is possible. With the use of a DIN rail protective conductor terminal block, the rail itself can be used as the grounding terminal block.

The connectors are offered in black color (or other colors as per customer requirements), with a rated voltage of  600V and different rated current options (10A,20A,30A or 40A). They are sold in packs of 100 pieces each and come with paper marker strips & transparent cover. DIN mount rail & accessories are available at additional cost. These can be ordered only together with the terminal blocks. Appearing prices are for reference only. Contact us for a quotation.

Copper wires are conductors of electricity and they are used for a wide range of applications including power generation, power transmission, power distribution, telecommunications, electronics circuitry and others. Apart from the high conductivity copper features durability, tensile strength and corrosion resistance.

AVIATIONEU NEW ERA copper round wire product range includes bare copper, copper, paper insulated copper wires as well as double cotton covered and silver or tinned plated copper wires. 

They are offered in rolls in different wire gauges (*). Sold in kilograms except the double cotton covered wire which is sold by the meter. Appearing prices is for reference only per UOM. Please contact us for a quotation.

Bare Copper Wire, Gauge 0-5

Paper Insulated Stranded Wire, Gauge 0-5

Tinned Plated Copper Wire (Temperature 120 deg. C), Gauge 0.2-2

Silver Plated Copper Wire (Voltage up to 1000 V, Flame Retardant), Gauge 0-5

Double Cotton Covered Copper Wire, Gauge 0-5

(*) Wire gauge is a measurement of wire diameter. This determines the amount of electric current a wire can safely carry, as well as its electrical resistance and weight. Please refer to the respective table.

AVIATIONEU NEW ERA SC screw lug type battery terminals are available in three versions: SC(JGA), SC(JGY) and SC(JGB). Please refer to the specifications table. They are made from brass (99.7% copper), tin plated and can be used with wire sizes 1.5-1000mm2 in a wide range of applications. Operating Temperature: :-55 to 150 deg. C. Sold in packs of 100 pieces each with Minimum Order Quantity (MOQ) 25 packs. The appearing price is for reference only. Please contact us for quotation.

Sourced from quality producers, the MIL-DTL-27500 shielded electical cables are offered as part of our own label (AVIATIONEU NEW ERA) product lines consisting cost-effective alternatives to the respective OEM products. Depending on the producer and specification, MS27500 cables come with stranded copper single or mltiple conductors (cores), nickel, silver or tin-plated and individually insulated, different number of strands, different chemically inert fluoropolymer insulation materials with good ozone and oxidation resistance as well as single or double shields. Their jackets are made of fluoropolymer, PTFE, glass, or polyamide tape.

The MIL-DTL-27500 shielded cables are used in a range of applications including avionics, military and civilian aerospace and airframe applications and ground support equipment and they are rated to a maximum voltage of 600 volts and maximum usable temperatures from 150 °C to 260 °C. 

The AVIATIONEU NEW ERA MIL-DTL-27500 cables are offered in different configurations with single or multiple individually insulated conductors (cores) in various AWG sizes, insulation materials and shields to meet application requirements. Those commonly used include components listed below but other configurations can be available. For additional information on M27500 cables, please see our brief presenation in the Product Description section.

- Stranded tin-plated cooper single or multiple-conductor(s) (aka cores) comforming with MIL-W-22759/18 specification,

- Tefzel™(**) ETFE (ethylene-tetrafluoroethylene resin) insulation on each conductor

- tin- plated copper braided shield

- Tefzel™(**) ETFE jacket

The AVIATIONEU NEW ERA MIL-DTL-27500 cables are available in cut-to-order or pre-determined lengths in feet indicated in the product reference number (SKU) and packaged in rolls or spools. They are accompanied by our Certificate of Conformance (CoC). Due to their large variety of these cables, listed products shall continuously increase. If wanted cables cannot by found, please contact us.

(*) American Wire Gauge (AWG): Wire gauge is a measurement of wire diameter. This determines the amount of electric current a wire can safely carry, as well as its electrical resistance and weight.

(**) Tefzel™ and Teflon™ are registered trademarks of the DuPont Corporation.

RIPLEY® UTILITY TOOL® INFINITY Adjustable Cable Stripper is the industry’s most versatile, reliable and accurate adjustable heavy-duty tool for mid-span and end stripping on primary and secondary utility cables. It eliminates the need for traditional stripping knives, reducing the risk of cuts or lacerations. Its patent-pending, self-aligning design maintains optimum blade position to produce precise cuts for reliable splices & unions. Easily adjusts for 0.5″ to 2.5″ (12.7 mm to 63.5 mm) cable diameters with Standard & EPR optimised blades easily accommodating various jacket & insulation materials. Additionally it features recessed blade increasing safety & is easy replacement, adjustable blade depth & angle for greatest range of applications, detachable, ergonomic handles for use in tight spaces and optional blade depth gauge providing positive depth control while making blind cuts during mid-span applications.

TYCO ELECTRONICS TE CONNECTIVITY™ SOLISTRAND Series Terminals & Splices are specially designed to terminate solid and stranded wire, irregular-shaped conductors, and wire-conductor combinations while still retaining the superior performance characteristics of single-purpose terminals and splices. The series resists corrosion and vibration, and the tensile strength is well within the limits of commercial and military specifications. TE Connectivity offers SOLISTRAND crimping tools to ensure terminations are consistent and uniform for easier quality control and reliable performance. The TE SOLISTRAND line includes terminals, parallel and butt splices, flat rings, spades, hooks, and flanged tongue terminals in sizes from 26AWG (0.1mm2) through 600 MCM (304mm2).

Features & Benefits

SOLISTRAND terminals and splices are constructed of fine grade high conductivity copper for optimal electrical performance

The brazed seam increases metal strength around the entire barrel area assuring withstanding harsh industrial environments. It also prevents pinched and stubbed wires

The “W” crimp – two longitudinal crimps – and the dimples or serrations inside the wire barrel  offer maximum electrical contact area after crimping and higher tensile strength. This permits the use of a shorter barrel, which end up in a smaller form factor and makes it more cost effective

Bell mouth on barrel entrance makes insertion of wires easier and reduces installation time and increasing production yield

Most SOLISTRAND terminals and splices meet or exceed the requirements of SAE AS7928, Type I, Class 1 and 2. Aircraft-, defense- and marine (related) equipment base their performance requirements on AS7928

Rated for up to 170°C maximum and therefore suitable in all standard applications.

Applications

Pad- and pole-mount transformers

Power supplies

Motors

Switchgear

Telecommunications

Appliances

Panel boxes

Heavy equipment

Instruments/control

Transportation

For additional information please refer to the supplied documentation.

AVIATIONEU NEW ERA RNB brazed seam lug type battery terminals are made from brass and are tin plated. They can be used for control cabinets & similar applications. The seam in the barrel of the terminal is brazed allowing the terminal to be crimped in any position around the barrel, which helps give extra wire holding strength. They comply with DIN 46234 standard for solderless terminals. Solderless terminals are used in crimping with several, fine and super-fine stranded conductors. However, solderless terminals according to DIN 46234 are not suitable for single-stranded solid conductors.RNB terminals can be used with different wire sizes (American Wire Gauge  AWG) 22-2 and stud sizes. Please refer to the specifications table.  IMAX: 19A/27A/37A/48A/62A/88A/115A/160A. Sold in packs of 100 pieces each with Minimum Order Quantity (MOQ) 20 packs. The appearing price is for reference only. Please contact us for quotation.

Oval shaped copper sleeves used in making eye or lap splices in flexible cable. Sleeves are slipped over the two strands of cable to be fastened and are then compressed with special Nicropress hand squeezers. Provides a bond that is even stronger than a standard splice. They are offered in pure copper or zinc/tin coated for different cable sizes in inches. Plain copper ("18" series) and zinc coated sleeves ("28" series) are used with galvanized cable, and tin coated sleeves are to be used with stainless steel cable. 

Top quality shielded & jacketed single and multiple-conductor aircraft wires by ACS  conforming to MIL-C-27500 specification which replaces MIL-C-7078/3. They incorporate MIL-W-22759/18 basic wire and feature a Tefzel™ ETFE (ethylene-tetrafluoroethylene resin) insulation, a shield of tin- plated copper braid and a jacket of Tefzel™. They are temperature rated to 150°C & voltage rated at 600 volts. Available in different gauge(*) sizes. Color: White. Sold in feet (in 10 ft increments) or rolls/spools of specified length in feet indicated after the letters "RL"in the product reference number (SKU). These wires are accompanied by our Certificate of Conformance (CoC). If additional certification (as applicable) is required, extra charges apply.

(*) Wire gauge is a measurement of wire diameter. This determines the amount of electric current a wire can safely carry, as well as its electrical resistance and weight. 8 Gauge shielded wire is used in converting generator systems to alternators.

"AR" Series connectors from AMPHENOL are multi-purpose connectors used in aerospace, military and computer periphery applications. Designed per ARINC 404 specifications AR connectors utilize pin and socket contacts manufactured in conformance with MIL-C-39029. They meet or exceed the requirements of MIL-C-81659 and ARINC Specification 404.

These connectors are available in five shell styles with up to four insert cavities. Inserts in AR product line accommodate signal and power contacts in sizes 12, 16, 20 and 22. Coaxial contacts are available in sizes 5 and 9. Insert arrangements are available utilizing a single type contact or a combination of standard and coaxial contacts.

Non-environmental and environmentally sealed connectors are offered. The environmental sealing is accomplished by wire sealing grommets and interfacial seals. Application specific designs, including transient protection, are available from Amphenol. 

For additional information please refer to the supplied documentation.

Note: Special Order items. Non-Cancellable/Non-Returnable Upon Order Placement (NCNR). Minimum Order Quantities & long lead times usually apply. Contact us. 

MIL-spec were initially developed to standardize wires and cables used in military equipment. For many years, wires used in aircraft met MIL-W-5086  mil-spec and SAE-AS50861 standards superseeding them. They were manufactured with the use of tin-coated copper conductors rated at 600 volts and temperatures of 105°C and various insulating coatings including polyvinyl chloride (PVC). The PVC insulation provided resistance to abrasion, among many other things. Still in production, MIL-W-5086  cables in their various types of conductors and jacket constructions are used, apart from the aircraft in other applications that require resistance to abrasion, cut-through, impact, chemicals, and fuels. They are gradually replaced by those made in accordance with Mil-W-22759 standard due to toxic fumes generated by PVC insulation in the event of a fire. The Mil-W-22759 standard transitioned to SAE AS22759 in 2004. These two standards are essentially identical and cover a of wide range of single conductor wires (please refer to the Product Description section and supplied documentation for assistance).

Sourced from quality producers, AS22759/M22759 wires are offered as part of our own labelled (AVIATIONEU NEW ERA) product lines in different configurations, various AWG(*) sizes, in white (standard) or other color variations (desired color should be specified at the time of ordering). They are suitable for use in a range of applications in military and civilian aircraft, in harsh aircraft engine environments, for control surfaces as well as applications in areas subject to severe weather and moisture-prone (SWAMP).

Those commonly used are SAE AS22759/16  unshielded wires (replacing wires produced as per M22759/16 /17/18 and /19  specifications) but other configurations can be available. This specification uses stranded tin plated copper or silver plated high strength alloy conductors and extruded ethylene/tetrafluorbethylene (ETFE) insulation. Respective wire ratings are 150° C and 600 Volts.

The AVIATIONEU NEW ERA AS22759/M22759 wires are sold in cut-to-order lengths in 10 ft increments or pre-determined lengths in feet, indicated in the product reference number (SKU), and packed in rolls or spools. These wires are accompanied by our Certificate of Conformance (CoC). 

(*) American Wire Gauge (AWG): Wire gauge is a measurement of wire diameter. This determines the amount of electric current a wire can safely carry, as well as its electrical resistance and weight.

Used on most major civil and military programs, RADIALL™ DSX Series ARINC 404/SAE-AS81659 Connectors offer a proven solution to electrically connect equipment rack to avionics equipment. The DSX series are multipin, rack and panel style connectors designed to electrically connect equipment racks to avionics equipment. Typically the plug is installed on the avionics rack and the receptacle on the equipment box. Applications include commercial and military aircraft and helicopters, railway, radar systems, power circuits, in-flight electronic instrumentation and flight simulators.

Different DSX Series versions are outlined below:

DSX SAE AS81659, available in four shell sizes (1, 2, 3 & 4) with environmental and non-environmental versions as well as EMI/RFI options to improve shielding effectiveness. DSX SAE AS81659 connectors cover both civil and military applications.

DSX ARINC 404 shell type A and B are the original connectors, mainly dedicated today to commercial applications.

DSX-F and DSX-K receptacles, RADIALL™ solution for front release front removable (FR/FR) contacts to facilitate installation and maintenance. Fully intermateable with ARINC 404 type B and SAE AS81659 plugs, they offer the same characteristics as SAE AS81659 connectors.

Shell types are plugs and receptacles made from an aluminum alloy with cadmium yellow chromate or nickel plating options. Mismating is prevented by a polarizing system which provides 216 polarizing positions. For military part numbers, applicable polarizing position range goes from 00 through 99 only. Inserts are offered in various contact arrangements accommodating rear release, rear removable signal (size 22) power (sizes 5, 12, 16 & 20HD), coaxial (sizes 1, 3, 5, 7, 9 & 15), concentric twinax (sizes 5 & 9) triax (sizes 5 & 9) contacts in crimp, wire wrap or PC tail termination. Radiall’s 29504 fiber optic termini are also available. With numerous configurations and a wide variety of contacts and accessories, the  RADIALL™ DSX Series offers for both OEMs and aircraft manufacturers robust and high performance solutions fully compliant to SAE AS81659 specifications listed on the qualified product list (QPL)as well as ARINC 404 commercial connectors.

For additional information please refer to the supplied documentation.

Note: Special Order items. Non-Cancellable/Non-Returnable Upon Order Placement (NCNR). Minimum Order Quantities & long lead times usually apply. Contact us.

TYCO ELECTRONICS TE CONNECTIVITY™ PIDG ring tongue terminals  are available in different colors, wire sizes (AWG) and stud sizes. Appearing sizes are in inches. Each TE CONNECTIVITY™ insulated terminal consists of a tin plated copper body, a tin plated copper wire support sleeve and a color-coded insulation sleeve. They meet respective MIL specification.

INTERCONNECT SOLUTIONS COMPANY (ISC) is a manufacturer of cables, cable assemblies, harnesses, and control panels which are used in a wide range of applications in Commercial and Military Aircraft, Lifesaving Medical Devices, Weapon Systems, Inflight Entertainment and Power Systems. The company is a supplier of Boeing and Airbus for their commercial aircraft. 

AVIATIONEU NEW ERA RV ring tongue round crimp type battery terminals are made from tin plated brass (99.7% copper) with vinyl (PVC) insulation. They are available in red, blue, black and yellow colors and can be used in car industry as well as other applications. They can be used with different wire sizes (American Wire Gauge  AWG) 22-16,16-14 and 12-10 and stud sizes. Please refer to the specifications table.  IMAX: 19A/27A/37A/48A. VMAX: 600 volts. Maximum Temperature: 75 deg. C. Sold in packs of 100 pieces each with Minimum Order Quantity (MOQ) 20 packs. The appearing price is for reference only. Please contact us for quotation.

Connectors are used on electrical wiring harnesses and are essentially enclosures (i.e., shells) which house contacts with wires. The electrical connection into the system at the contact termination is either a soldered or crimped connection (the latter removable from the connector with the use of a special tool). The shell and insert may be moisture resistant or a hermetic seal. The inserts in each connector must be oriented for correct mating, and the shell or insert usually contains a keying feature to prevent miss-mating that could damage the connector or result in an electrical problem. 

Connectors can be of a Plug (“male”) or Receptacle (“female”) type. Receptables are also termed as sockets or jacks. Plugs have prolonged connecting pins which fit into the mating sockets. Receptables have mounting features such as a flange with holes. Connectors used in aircraft are mostly those complying with Military Standards (MIL-STD) and Military Specifications (MIL-SPEC).

Different connectors, structured in series, are offered as part of our own branded (AVIATIONEU NEW ERA) product lines to provide cost-effective solutions for a variety of applications. Sourced by quality suppliers, they are available in plug or receptable types. 

AVIATIONEU NEW ERA MIL Standard MS5015 series connectors meet MIL-C-5015 specification. They ensure high electrical capability and durability at an acceptable cost and can be used for a range of applications including military ground support equipment, aircraft installations and others. Available in different case sizes (10SL,14S,16S,18,20,22,24,28 and 32) and  sold by the piece (pc.).

Product Specifications:

Shock: 490 m/s2

Relative humility: 95+-4% at 40℃ 

Insulation resistance: 5.000 Mega ohms minimum (at 25°C) 

Frequency Range: 10-2000Hz/147m/s2

Voltage Rating: 500VAC 700VDC 

Mating Type: threaded coupling

Termination : Solder

Durability (mating) ≧ 500 cycles 

Temprature Range:  -55°C ~ +125°C

Thermocouple and thermocouple extension wires are flexible, insulated wires the first used to link a thermocouple to a temperature control device or make the sensing point (or probe) of the thermocouple while the second to extend a thermocouple signal from a probe back to the measuring instrument reading the signal over long distances.

There are different types of thermocouples conctructed from 2 conductor solid core thermocouple grade specified gauge insulated wires with a positive and negative lead and an insulated outer jacket. Types N, K, E, J, T are base metal thermocouple wires  mostly used while Types S, R and B are precious metal thermocouple wires. Common Thermocouple Wire Types are outlined below while their more detailed presentation and characteristics are included in the Product Description section.

K-Type thermocouple (nickel-chromium (nickel-silicon - nickel-aluminum). Base metal thermocouple with strong oxidation resistance with a temperature measurement capability from 0 to 1300 °C.  Main disadvantages include among others a high-temperature stability of thermoelectric potential lower than of N-type and precious metal thermocouples and a poor short-term thermal cycle stability in the range of 250-500 °C.

T-Type thermocouple (copper-copper-nickel). It has the highest accuracy and good uniformity among the base metal thermocouples and an operating temperature between -200 and 350 ℃.

J-Type thermocouple (iron-constantan ). Suitable for reducing or inert atmosphere for vacuum oxidation, and the temperature range from -200 to 800 °C.

N-Type thermocouple (NiCrSi-NiSi). Features of the thermocouple are strong anti-oxidation ability in temperature regulation below 1300 °C, good long-term stability and short-term thermal cycle repeatability, good nuclear radiation resistance, and low-temperature resistance. 

E-Type thermocouple (nickel-chromium-copper-nickel [constantan] thermocouple). Its thermoelectric potential is the highest among the commonly used thermocouples. Often selected for applications in conditions of high sensitivity, low thermal conductivity, and large resistance that can be tolerated. Less sensitive than Type K to corrosion in atmospheres containing higher humidity.

Thermocouple wires of diferent types and wire sizes (Gauges) are offered as part of own labelled (AVIATIONEU NEW ERA) product lines. Priced and sold by the foot and offered in specified or cut to order lengths (usually in 10 ft increments).