TYCO ELECTRONICS TE CONNECTIVITY™ SOLISTRAND Series Terminals & Splices are specially designed to terminate solid and stranded wire, irregular-shaped conductors, and wire-conductor combinations while still retaining the superior performance characteristics of single-purpose terminals and splices. The series resists corrosion and vibration, and the tensile strength is well within the limits of commercial and military specifications. TE Connectivity offers SOLISTRAND crimping tools to ensure terminations are consistent and uniform for easier quality control and reliable performance. The TE SOLISTRAND line includes terminals, parallel and butt splices, flat rings, spades, hooks, and flanged tongue terminals in sizes from 26AWG (0.1mm2) through 600 MCM (304mm2).

Features & Benefits

SOLISTRAND terminals and splices are constructed of fine grade high conductivity copper for optimal electrical performance

The brazed seam increases metal strength around the entire barrel area assuring withstanding harsh industrial environments. It also prevents pinched and stubbed wires

The “W” crimp – two longitudinal crimps – and the dimples or serrations inside the wire barrel  offer maximum electrical contact area after crimping and higher tensile strength. This permits the use of a shorter barrel, which end up in a smaller form factor and makes it more cost effective

Bell mouth on barrel entrance makes insertion of wires easier and reduces installation time and increasing production yield

Most SOLISTRAND terminals and splices meet or exceed the requirements of SAE AS7928, Type I, Class 1 and 2. Aircraft-, defense- and marine (related) equipment base their performance requirements on AS7928

Rated for up to 170°C maximum and therefore suitable in all standard applications.

Applications

Pad- and pole-mount transformers

Power supplies

Motors

Switchgear

Telecommunications

Appliances

Panel boxes

Heavy equipment

Instruments/control

Transportation

For additional information please refer to the supplied documentation.

MIL-spec were initially developed to standardize wires and cables used in military equipment. For many years, wires used in aircraft met MIL-W-5086  mil-spec and SAE-AS50861 standards superseeding them. They were manufactured with the use of tin-coated copper conductors rated at 600 volts and temperatures of 105°C and various insulating coatings including polyvinyl chloride (PVC). The PVC insulation provided resistance to abrasion, among many other things. Still in production, MIL-W-5086  cables in their various types of conductors and jacket constructions are used, apart from the aircraft in other applications that require resistance to abrasion, cut-through, impact, chemicals, and fuels. They are gradually replaced by those made in accordance with Mil-W-22759 standard due to toxic fumes generated by PVC insulation in the event of a fire. The Mil-W-22759 standard transitioned to SAE AS22759 in 2004. These two standards are essentially identical and cover a of wide range of single conductor wires (please refer to the Product Description section and supplied documentation for assistance).

Sourced from quality producers, AS22759/M22759 wires are offered as part of our own labelled (AVIATIONEU NEW ERA) product lines in different configurations, various AWG(*) sizes, in white (standard) or other color variations (desired color should be specified at the time of ordering). They are suitable for use in a range of applications in military and civilian aircraft, in harsh aircraft engine environments, for control surfaces as well as applications in areas subject to severe weather and moisture-prone (SWAMP).

Those commonly used are SAE AS22759/16  unshielded wires (replacing wires produced as per M22759/16 /17/18 and /19  specifications) but other configurations can be available. This specification uses stranded tin plated copper or silver plated high strength alloy conductors and extruded ethylene/tetrafluorbethylene (ETFE) insulation. Respective wire ratings are 150° C and 600 Volts.

The AVIATIONEU NEW ERA AS22759/M22759 wires are sold in cut-to-order lengths in 10 ft increments or pre-determined lengths in feet, indicated in the product reference number (SKU), and packed in rolls or spools. These wires are accompanied by our Certificate of Conformance (CoC). 

(*) American Wire Gauge (AWG): Wire gauge is a measurement of wire diameter. This determines the amount of electric current a wire can safely carry, as well as its electrical resistance and weight.

Copper wires are conductors of electricity and they are used for a wide range of applications including power generation, power transmission, power distribution, telecommunications, electronics circuitry and others. Apart from the high conductivity copper features durability, tensile strength and corrosion resistance.

AVIATIONEU NEW ERA copper round wire product range includes bare copper, copper, paper insulated copper wires as well as double cotton covered and silver or tinned plated copper wires. 

They are offered in rolls in different wire gauges (*). Sold in kilograms except the double cotton covered wire which is sold by the meter. Appearing prices is for reference only per UOM. Please contact us for a quotation.

Bare Copper Wire, Gauge 0-5

Paper Insulated Stranded Wire, Gauge 0-5

Tinned Plated Copper Wire (Temperature 120 deg. C), Gauge 0.2-2

Silver Plated Copper Wire (Voltage up to 1000 V, Flame Retardant), Gauge 0-5

Double Cotton Covered Copper Wire, Gauge 0-5

(*) Wire gauge is a measurement of wire diameter. This determines the amount of electric current a wire can safely carry, as well as its electrical resistance and weight. Please refer to the respective table.

RIPLEY® UTILITY TOOL® WS 64 Series 5-35 kV adjustable cable strippers can be used for cable jackets & secondary & primary cable insulations.

Product Features & Specifications:

Compact, universal tool for stripping the end or mid-span on cable outer jackets & insulation materials with diameters from 0.5″ to 2.5″ (12.7 mm to 63.5 mm)

"Dual-position" jaw for removal of the outer jacket on primary power cables with all major insulation shields

Blade design provides an easy & efficient stripping operation with minimal effort, as well as a spring-loaded trigger-action jaw for quick cable diameter adjustments

Rugged, all metal construction & micro adjustable blade for a variety of jacket thicknesses (Blades are sold separately)

Material: Aluminum

Length: 8″ (200 mm)

Weight: 1.9 lb (860 g)

NOTE: RIPLEY® UTILITY TOOL® QC-2 Series Heavy-Duty Quick Clamp is a required accessory tool sold separately.

AVIATIONEU NEW ERA RV ring tongue round crimp type battery terminals are made from tin plated brass (99.7% copper) with vinyl (PVC) insulation. They are available in red, blue, black and yellow colors and can be used in car industry as well as other applications. They can be used with different wire sizes (American Wire Gauge  AWG) 22-16,16-14 and 12-10 and stud sizes. Please refer to the specifications table.  IMAX: 19A/27A/37A/48A. VMAX: 600 volts. Maximum Temperature: 75 deg. C. Sold in packs of 100 pieces each with Minimum Order Quantity (MOQ) 20 packs. The appearing price is for reference only. Please contact us for quotation.

When there is a need for connection of a set of electrical wires, terminal blocks provide a safe & convenient way to keep them organized. AVIATIONEU NEW ERA TR series of snap on (clip type) terminal blocks allows for terminal block assemblies to be installed and realeased fast and easily. Terminal block connectors are rugged, easy to use and designed to keep wires of varying gauges securely connected. They can be mounted on the 35/7.5mm DIN rail of 1 or 2 meter length made from aluminum or zinc plated steel which is in turn can be mounted on control panel backplates. Any pole assembly is possible. With the use of a DIN rail protective conductor terminal block, the rail itself can be used as the grounding terminal block.

The connectors are offered in black color (or other colors as per customer requirements), with a rated voltage of  600V and different rated current options (10A,20A,30A or 40A). They are sold in packs of 100 pieces each and come with paper marker strips & transparent cover. DIN mount rail & accessories are available at additional cost. These can be ordered only together with the terminal blocks. Appearing prices are for reference only. Contact us for a quotation.

AVIATIONEU NEW ERA SC screw lug type battery terminals are available in three versions: SC(JGA), SC(JGY) and SC(JGB). Please refer to the specifications table. They are made from brass (99.7% copper), tin plated and can be used with wire sizes 1.5-1000mm2 in a wide range of applications. Operating Temperature: :-55 to 150 deg. C. Sold in packs of 100 pieces each with Minimum Order Quantity (MOQ) 25 packs. The appearing price is for reference only. Please contact us for quotation.

The AVIATIONEU NEW ERA silicone insulated waterproof cables are available in different numbers of solid or stranded tinned copper conductors and AWG sizes (*) with silicon insulation jacket. Suitable for AC rated voltage 450/750V and all kinds of high temperature environment such as mobile motor, steel, aviation, power plant, petrochemical, etc. They feature a strong resistance to acids & alkali, oils, moisture and they are easy to peel and cut. They pass pass the UL VW - 1 and CSA FT1 flammability tests. Nominal Temperature : 200℃. Nominal voltage : 300/500V. Sold in rolls of 100 meters each, in increments of one roll and with a Minimum Order Quantity (MOQ) 3 rolls. Appearing price is for reference only. Contact us for a quotation.

(*) Wire gauge is a measurement of wire diameter. This determines the amount of electric current a wire can safely carry, as well as its electrical resistance and weight.

SKY-TEC, a HARTZELL ENGINE TECHNOLOGIES brand, includes starters and support for Prestolite, Electrosystems, Lamar and Kelly designs. SKY-TEC OEM contactors are today installed in many general aviation aircraft while SKY-TEC FAA-PMA contractors can be used for starter, battery master/auxiliary or auxiliary power applications in replacement of OEM parts.

SKY-TEC STS-S Series FAA-PMA certified aircraft starter solenoids (aka relays) are intermittent duty suitable for starter applications. They are available in 12V (STS-S12) or 24V (STS-S24) versions. Activation: +V to S-Terminal (Frame is grounded by mounting).

SKY-TEC STS-M Series FAA-PMA approved Battery/Master solenoids are continuous duty solenoids intended for use in battery master/auxiliary applications in certified aircraft. They are available in 12V (STS-M12) or 24V (STS-M24) versions. Activation: -(Ground) to S-Terminal. (Floating ground frame).

SKY-TEC STS-A Series FAA-PMA approved solenoids are continuous duty and typically used for connecting auxiliary (ground) power. They are available in 12V (STS-A12) or 24V (STS-A24) versions. Activation: varies.

Product Features:

FAA-PMA Certified

All-metal case construction

Silver contacts (vs. copper) for high-current capability and long-life. They provide 300A in-rush capability. Much higher than the original units.

Strong spring and high-current coil for quick contact opening - minimizing arcing

Single coil terminal (other end connected to case)

High quality manufacturing 

Upgraded to perform best with today's lightweight, high torque starters

Same OE terminal layout simple to install

For additional information on different SKY-TEC series of slenoids and their applications in different aircraft please refer to the respective product presentations.

Connectors are used on electrical wiring harnesses and are essentially enclosures (i.e., shells) which house contacts with wires. The electrical connection into the system at the contact termination is either a soldered or crimped connection (the latter removable from the connector with the use of a special tool). The shell and insert may be moisture resistant or a hermetic seal. The inserts in each connector must be oriented for correct mating, and the shell or insert usually contains a keying feature to prevent miss-mating that could damage the connector or result in an electrical problem. 

Connectors can be of a Plug (“male”) or Receptacle (“female”) type. Receptables are also termed as sockets or jacks. Plugs have prolonged connecting pins which fit into the mating sockets. Receptables have mounting features such as a flange with holes. Connectors used in aircraft are mostly those complying with Military Standards (MIL-STD) and Military Specifications (MIL-SPEC).

Different connectors, structured in series, are offered as part of our own branded (AVIATIONEU NEW ERA) product lines to provide cost-effective solutions for a variety of applications. Sourced by quality suppliers, they are available in plug or receptable types. 

AVIATIONEU NEW ERA MIL Standard MS5015 series connectors meet MIL-C-5015 specification. They ensure high electrical capability and durability at an acceptable cost and can be used for a range of applications including military ground support equipment, aircraft installations and others. Available in different case sizes (10SL,14S,16S,18,20,22,24,28 and 32) and  sold by the piece (pc.).

Product Specifications:

Shock: 490 m/s2

Relative humility: 95+-4% at 40℃ 

Insulation resistance: 5.000 Mega ohms minimum (at 25°C) 

Frequency Range: 10-2000Hz/147m/s2

Voltage Rating: 500VAC 700VDC 

Mating Type: threaded coupling

Termination : Solder

Durability (mating) ≧ 500 cycles 

Temprature Range:  -55°C ~ +125°C

TE CONNECTIVITY™ AMP family of products includes industry-leading connectors, components, cables, and tooling used to transmit data, power, and signal in the machines, devices, and systems helping to make the world safer, sustainable, productive and connected.

TE CONNECTIVITY™ AMP connectors are offered in a wide range of shell configurations/modifications, contact arrangements and contacts to meet ARINC 404 Specification and MIL-C-81659. They are avialable in Commercial,  Military and Miniature Series with the following designations.

Commercial Series

R — Unsealed

RM — Interface seal on pin insert

RME — Environmentally sealed

Unkeyed Single-Insert Series

RMA — Standard size, unkeyed single-insert connectors, unsealed

RMAE — same as RMA, except sealed

Military Series

M — MIL qualified, unsealed

MM — MIL qualified, interface seal on pin inserts

MME — MIL qualified, environmentally sealed

Miniature Series

RA — Unsealed

RE — Sealed

Special connectors are also available—including connectors for flexible flat cable, for wire wrap-type terminations, and with contacts for board-mount applications.

For additional information please refer to the supplied documentation.

Note: Special Order items. Non-Cancellable/Non-Returnable Upon Order Placement (NCNR). Minimum Order Quantities & long lead times usually apply. Contact us. 

Different wiring accessories such as cable and harness supports are used to secure and guide wire bundles throughout an aircraft, train, UAV, mass transport vehicle or other platform. They are designed, manufactured and offered by AMPHENOL Corporation, a premier manufacturer of interconnects systems for Military, Aerospace and Industrial applications as part of product lines of AMPHENOL subsidiaries Air LB,  PCD or CONEC.

NSA935504 wiring supports (brackets) by AMPHENOL Air LB and combine strength, reliability, stability and light weight. They secure cable harnesses with the use of ties simplifing wire bundle installation & maintenance. They feature an operating temperature between -55°C and +135°C. AMPHENOL Air LB wiring supports are offered in a variety of materials, shapes,  and sizes to meet intended application requirements. 

Cable Supports by AMPHENOL PCD are offered in nylon, ultem, and PEEK and are designed for use in airframe, fuel tank, and engine applications. Available in various standard configurations and sizes, AMPHENOL PCD  also offers customized products to help meet specific customer requirements.Their features & benefits include:

Lightweight & Easy to install

Multiple types: L-Frame/P-Frame, S-Frame, and Anchor Support

FAR25-853 compliance: Can meet high temperature requirements

Multiple colors available: Helps identify different sizes

Nylon 6/6 (PA), Ultem (PEI), or PEEK available

No loose parts (reduction of FOD): Lean manufacturing; reduces costs

Harness supports by AMPHENOL PCD are designed for lean manufacturing and durability and are used to secure and guide wire bundles throughout an aircraft. Built in a one-piece, lightweight design with multiple fixing points, these high performance products are strong, durable and make wire bundle installation and maintenance easy. They are able to support large bundles and high stress requirements.

Wiring accessories are sold  in pieces or pacls (bags) with a specified number of pieces indicated after the letters "PK" in the product reference number (SKU). Equivalent products are also offered y other manufacturers. For more information please refer to the supplied documentation.

INTERCONNECT SOLUTIONS COMPANY (ISC) is a manufacturer of cables, cable assemblies, harnesses, and control panels which are used in a wide range of applications in Commercial and Military Aircraft, Lifesaving Medical Devices, Weapon Systems, Inflight Entertainment and Power Systems. The company is a supplier of Boeing and Airbus for their commercial aircraft. 

Used on most major civil and military programs, RADIALL™ DSX Series ARINC 404/SAE-AS81659 Connectors offer a proven solution to electrically connect equipment rack to avionics equipment. The DSX series are multipin, rack and panel style connectors designed to electrically connect equipment racks to avionics equipment. Typically the plug is installed on the avionics rack and the receptacle on the equipment box. Applications include commercial and military aircraft and helicopters, railway, radar systems, power circuits, in-flight electronic instrumentation and flight simulators.

Different DSX Series versions are outlined below:

DSX SAE AS81659, available in four shell sizes (1, 2, 3 & 4) with environmental and non-environmental versions as well as EMI/RFI options to improve shielding effectiveness. DSX SAE AS81659 connectors cover both civil and military applications.

DSX ARINC 404 shell type A and B are the original connectors, mainly dedicated today to commercial applications.

DSX-F and DSX-K receptacles, RADIALL™ solution for front release front removable (FR/FR) contacts to facilitate installation and maintenance. Fully intermateable with ARINC 404 type B and SAE AS81659 plugs, they offer the same characteristics as SAE AS81659 connectors.

Shell types are plugs and receptacles made from an aluminum alloy with cadmium yellow chromate or nickel plating options. Mismating is prevented by a polarizing system which provides 216 polarizing positions. For military part numbers, applicable polarizing position range goes from 00 through 99 only. Inserts are offered in various contact arrangements accommodating rear release, rear removable signal (size 22) power (sizes 5, 12, 16 & 20HD), coaxial (sizes 1, 3, 5, 7, 9 & 15), concentric twinax (sizes 5 & 9) triax (sizes 5 & 9) contacts in crimp, wire wrap or PC tail termination. Radiall’s 29504 fiber optic termini are also available. With numerous configurations and a wide variety of contacts and accessories, the  RADIALL™ DSX Series offers for both OEMs and aircraft manufacturers robust and high performance solutions fully compliant to SAE AS81659 specifications listed on the qualified product list (QPL)as well as ARINC 404 commercial connectors.

For additional information please refer to the supplied documentation.

Note: Special Order items. Non-Cancellable/Non-Returnable Upon Order Placement (NCNR). Minimum Order Quantities & long lead times usually apply. Contact us.

MIL-DTL-38999 Series I Connectors are high-performance cylindrical connectors used on  aerospace and other applications. Sourced from reliable manufacturers such as AMPHENOL, TE CONNECTIVITY, CORSAIR and others they are offered in different sizes,  shell styles, materials and finishes. Designed for rugged reliability, they provide excellent vibration, corrosion and shock resistance, and offer excellent EMI protection and shielding effectiveness. Please refer to the supplied documentation for additional information.

When battery terminals with heavy current capacity and high conductivity are required AVIATIONEU NEW ERA SC HEAVY DUTY lug type battery terminals are recommended. Similar to the AVIATIONEU NEW ERA SC brass battery terminals except that they are are produced from pure copper  and tin plated, they are available in three versions: SC(JGA), SC(JGY) and SC(JGB). Please refer to the specifications table. They can be used with wire sizes 1.5-1000mm2 (16AWG - 777MCM). Sold in packs of 20 pieces each with Minimum Order Quantity (MOQ) 5 packs. The appearing price is for reference only. Please contact us for quotation.

RIPLEY® UTILITY TOOL® QC-2 Series clamps are convenient, heavy-duty aluminum cable clamps with quick setup as a stop for stripping operations.

Made from aluminum,they can be used with RIPLEY UtilityTool® WS 64 Series 5-35 kV adjustable cable strippers for cable jackets & insulation materials with diameters from 0.5″ to 2.5″ (12.7 mm to 63.5 mm).

Technical Specifications:

Part No: 43970

Material: Aluminum

Min. Cable Outer Diameter 0.5″ (12.7 mm)

Max. Cable Outer Diameter 2.5″ (63.5 mm)

Material Aluminum

Length 7.75″ (197 mm)

Weight 1.5 lb (680 g)

Sourced from quality producers, the MIL-DTL-27500 shielded electical cables are offered as part of our own label (AVIATIONEU NEW ERA) product lines consisting cost-effective alternatives to the respective OEM products. Depending on the producer and specification, MS27500 cables come with stranded copper single or mltiple conductors (cores), nickel, silver or tin-plated and individually insulated, different number of strands, different chemically inert fluoropolymer insulation materials with good ozone and oxidation resistance as well as single or double shields. Their jackets are made of fluoropolymer, PTFE, glass, or polyamide tape.

The MIL-DTL-27500 shielded cables are used in a range of applications including avionics, military and civilian aerospace and airframe applications and ground support equipment and they are rated to a maximum voltage of 600 volts and maximum usable temperatures from 150 °C to 260 °C. 

The AVIATIONEU NEW ERA MIL-DTL-27500 cables are offered in different configurations with single or multiple individually insulated conductors (cores) in various AWG sizes, insulation materials and shields to meet application requirements. Those commonly used include components listed below but other configurations can be available. For additional information on M27500 cables, please see our brief presenation in the Product Description section.

- Stranded tin-plated cooper single or multiple-conductor(s) (aka cores) comforming with MIL-W-22759/18 specification,

- Tefzel™(**) ETFE (ethylene-tetrafluoroethylene resin) insulation on each conductor

- tin- plated copper braided shield

- Tefzel™(**) ETFE jacket

The AVIATIONEU NEW ERA MIL-DTL-27500 cables are available in cut-to-order or pre-determined lengths in feet indicated in the product reference number (SKU) and packaged in rolls or spools. They are accompanied by our Certificate of Conformance (CoC). Due to their large variety of these cables, listed products shall continuously increase. If wanted cables cannot by found, please contact us.

(*) American Wire Gauge (AWG): Wire gauge is a measurement of wire diameter. This determines the amount of electric current a wire can safely carry, as well as its electrical resistance and weight.

(**) Tefzel™ and Teflon™ are registered trademarks of the DuPont Corporation.

AMP Flexi Block Modular Terminal is used for assembles of terminal blocks to custom requirements and it is avalable in Users and Professional complete kits. 

Users Kit consists of 25 pieces Flexi-BLock terminal block, 12 end stops and two 12 in pieces of track,

Professional Kit - No. 6 kit consists of 100 ea. P/N 604101-1 block assemblies, 25 ea. of P/N 604111-1 end stops and 2 ea. track 3 ft. long.

TYCO ELECTRONICS TE CONNECTIVITY™ ARINC 600 Connectors feature a stamped and formed contact system versus the traditional, screw machined contact system. Available in either Solder Tail or Press-fit (eye of the needle) designs.

Being the first to offer size 22 contacts in a press-fit PCB attachment style, their ARINC 600 product portfolio now includes press-fit size 20, 16 and 12 power contacts, as well as press-fit Quadrax contacts providing a total press-fit PCB-attach connector solution.

TE CONNECTIVITY™ ARINC 600 Connectors feature a lighter design for considerable cost savings. The stamped system allows for selective gold plating to only critical socket contact tines instead of the whole contact, decreasing gold plating costs. By changing to hollow contacts instead of the solid contacts in the legacy design, this product design reduces weight by up to 10% (depending on insert arrangement) and includes backward compatibility. All these with the same high levels of performance and reliability.

Features & Benefits

Completely inter-mateable with existing ARINC 600 plug connectors

"Monoblock" single-piece inserts that simplify the manufacturing process, cut costs

Stamped and formed, selectively plated size 22 contacts provide substantial cost savings while delivering excellent performance and reliability

Equivalent electrical performance vs. current design

Available in either Solder Tail or Press-fit (eye of the needle) designs

Up to 10% weight savings per connector (depending on insert arrangement)

Applications

• In-Flight Entertainment

• In-Flight Networks

• Flight Controls and Communication

• Military Ground Vehicles

For additional information please refer to the supplied documentation.

Note: TYCO ELECTRONICS TE CONNECTIVITY™ ARINC 600 Connectors are Special Order items and therefore Non-Cancellable/Non-Returnable Upon Order Placement (NCNR). Minimum Order Quantities & long lead times usually apply. Please contact us.